Category: Photography

  • As The Inquirer closes its printing plant, a ‘family’ of employees marks the end of an era

    As The Inquirer closes its printing plant, a ‘family’ of employees marks the end of an era

    Special Report

    Turning the page

    As The Philadelphia Inquirer closes its printing plant, a ‘family’ of employees marks the end of an era

    A tattered copy of The Inquirer is the last to ride the grippers from the pressroom to the mailroom at the Schuylkill Printing Plant in Upper Merion Township on March 28.TIM TAI / Staff Photographer

    Tom “Three Bars” Lafauci had no chance of disappearing quietly into the howling winds of the night.

    “Lafauci!”

    Sybil White, a longtime security officer, summoned him before he could reach the only available exit at The Philadelphia Inquirer’s Schuylkill Printing Plant, the mammoth newspaper factory that was about to call it an era.

    “Come on, get in the picture,” she commanded him. Almost reflexively, Len Leach and Tanya Rockeymore, who were working the lobby security detail that night, stuck their heads in the frame. They might not see him again. One of 500 who lost their jobs with the building’s sale, this was Lafauci’s last work shift.

    At the age of 192, The Inquirer is stopping its own presses for good — the April 1 issues marked the last official runs — and will be outsourcing its print operations in line with newspapers across the country that are cutting costs and fighting a media universe changing at the speed of breaking news.

    Aaron Krakovitz, a third-generation, 47-year pressman, threads paper through a set of rollers as he prepares for the night's press run. TIM TAI / Staff Photographer
    A blur of paper courses along rollers during a Sunday advance run; some sections of the Sunday paper are printed ahead of time. TIM TAI / Staff Photographer
    Color pages speed across rollers for a Sunday advance run. TIM TAI / Staff Photographer

    The guards seemed to be well-acquainted with Three Bars. Actually, they seemed to be well-acquainted with everyone exiting and entering the brick, curving structure built for $299.5 million (about $600 million in today’s dollars) 30 years ago, and sold to developer J. Brian O’Neill for $37 million to become part of his burgeoning biotech-health science empire.

    “You get to know everybody,” said White. “It’s like family,” a leitmotif sentiment among the guards, engravers, pressmen, mailers, and drivers who worked in the immense, quirk-infested complex that was marinated in the vague odors of paper and the ink that blackwashed the floors and layered the handrails.

    A production theme park

    The printing plant, a 681,023-square-foot complex along the river, was built to house $160 million worth of “state of the art” presses. FRANK WIESE / Staff
    Second childhood? No, engineer Joe Hoban is riding a tricycle that can carry tools while navigating the building’s lengthy corridors. TIM TAI / Staff Photographer

    This was a thundering production theme park of impossible intricacy, where paper-carrying freight cars rumbled and rammed into the rail bay, where newspaper pages rolled off presses that collectively weighed as much as a Navy destroyer.

    They were folded and collated, and commuted on cars and conveyors as though they had purchased tickets on amusement rides. Ultimately they landed in trucks that ferried The Inquirer and Daily News to hundreds of locations while most readers slept.

    All it took to get them their papers, said Fred Lehman, vice president of operations, was about two million moving parts.

    Pressroom supervisor Jim Fish (top) flips through Inquirer pages as a quality check. TIM TAI / Staff Photographer

    Somehow amid the often hellish cacophony in this 681,023-square-foot behemoth, people got to know each other.

    In many cases, they knew each other already. “Family” was more than metaphoric in White’s case. Her uncle got her the job 25 years ago; he worked at the company. Her father was a driver.

    >>PHOTOS: See how The Inquirer printed its newspapers over the years

    Lafauci, a mailer, said his nickname had no association with happy hour. “Three Bars … my grandfather worked here, my father worked here.” Yes, he was the third bar. Bill Burk, a transportation manager, worked with all three bars, and at one time or another, The Inquirer employed 20 of Burk’s family members.

    Epitaph for an era: "BORN 1992 DIED 2021" is traced in the grime on an air duct inside the pressroom. TIM TAI / Staff Photographer
    “My grandfather worked here, my father worked here.”
    Tom “Three Bars” Lafauci

    ‘It was family’

    Those days are history, as soon will be the printing plant, located in Upper Merion Township at the junction of Routes 23 and 320, a location a reporter once described as “centrally isolated.”

    Rather than a death in the family, October’s announcement that SPP would be sold was more like deaths in multiple families, and the sense of loss — a mix of resignation, equanimity, sadness, with a dash of bitterness — condensed as employees were leaving the building for the last time.

    “It was family,” Lafauci said. There’s that word again.

    Mailer Jessica Tayoun, who started working for The Inquirer in 1992, stacks a bundle of Daily News issues. TIM TAI / Staff Photographer
    Tayoun and Lionel Shaw, a 37-year Inquirer veteran, prepare bundles of the newspaper's last scheduled edition to be printed at SPP. TIM TAI / Staff Photographer
    Pressroom supervisor Tom Addison, hired in 1979, carries in his rear pockets rolled-up Daily News issues that he will examine later for quality. TIM TAI / Staff Photographer

    About the only problems they had at the plant, the guards said, involved intra-family disputes that reasoned discussion failed to resolve. Said White, “We tried to calm them down.”

    The writers and editors reported and crafted the stories — from seven presidential elections in the SPP era, to a World Series title and a Super Bowl championship, to the 9/11 terrorist attacks, to one tenacious pandemic — but the SPP workforce made sure people got to read them on paper that they could hold in their hands, and perhaps even save.

    During the last run of the Inquirer's own presses, a “family” of employees say goodbye as the company transitions to an outsourced printing operation.Kristen Balderas, Raishad Hardnett, Astrid Rodrigues, Lauren Schneiderman and Frank Wiese / Staff

    All the news that fits

    In the pre-SPP days, type and advertisements were posted on flats by hand. Editors marked last-minute cuts with blue pencils, and the compositors would surgically consign them to the cutting-room floor.

    The job evolved rapidly with “pagination,” as computer screens replaced the flats and workers such as Kathleen Griffiths moved from the composing room to a video terminal. Inspecting the pages to make sure that the ads are properly placed and error-free, and that the display type and copy are correctly confined to a page is a critical step in the “prepress” process.

    Pressman Brett Nick, who started working at The Inquirer in 2003, wears a hat with an old Inquirer campaign slogan: "Keep It Local!" TIM TAI / Staff Photographer
    Platemaker Debbie Dougherty wears a T-shirt stamped with a front-page image from Jan. 20, 1994, the year she was hired. TIM TAI / Staff Photographer
    Engraved in memory: A board inside the plate room features photos of former employees. TIM TAI / Staff Photographer
    Ink-stained handprints decorate a pressroom wall. TIM TAI / Staff Photographer

    “It’s like putting a puzzle together,” said Tom Chambers, who has worked for the company for 31 years. He and the other platemakers imprint those completed-puzzle images on wafer-thin aluminum plates that bear the images of the pages of The Inquirer and Daily News.

    On any given day those images would be stamped on paper rolls whose linear footage would reach halfway around the world — all the way on Sundays.

    Pressman Hayden Darrabie, hired in 1998, presses plates into place before the night's run. TIM TAI / Staff Photographer

    Roll ‘em

    SPP is more or less a prodigious shell built around $160 million worth of presses, said Pat McElwee, the production supervisor. When the plant started operating in the summer of 1992, “It was fantastic,” he said.

    The Goss Colorlink “offset” presses were radically different from the 45-year-old “letterpress” predecessors in which plates were pressed directly onto the paper. With offset, the plates roll against rubber “blankets” that press against the paper. For the first time The Inquirer and Daily News could publish photographs and ads in color.

    Wiring dangles from one of the nine Goss Colorliner presses. TIM TAI / Staff Photographer
    Loose papers are scattered across the base of the gripper chute from which papers are conveyed from the pressroom to the mailroom for packaging. TIM TAI / Staff Photographer
    Partial rolls of leftover paper from press runs, known as "butt rolls," are stored in the reel room. TIM TAI / Staff Photographer

    “It was all new,” said Tom Addison, the company pressroom foreman. With novelty came mishaps. More than once the papers published “To our readers” apology notes for delivery issues.

    Like so many employees on the production side, Addison was a lifer, having started in 1979.

    And to Aaron Krakovitz, Addison was a newcomer: Krakovitz already had been there five years, starting as a high school senior, recruited to fill in on a short-staffed weekend. He was child labor whose own father was a pressman.

    The pressmen developed a familial and literal closeness, said Jim Fish, the union foreman: In the heydays, he said, “You worked with six to seven guys on the press.”

    A clipboard in the quiet room informs pressmen about the plates that need to be switched out for a "lift" for a later edition. TIM TAI / Staff Photographer
    Pressman Keith Jones (left), who was hired in 2005, and Jim Fish prepare to embrace as they are about to depart after the last scheduled press run. TIM TAI / Staff Photographer

    Fold ‘em, stuff ‘em

    Among all his family members who ever worked in the mail room, a 187,000-square-foot canyon where the printed sections and advertising inserts were added and prepared for the trucks, Devin Leidy counted 150 years’ experience.

    “When I was 12 years old, my father said, ‘You’re going to be delivering newspapers. You’re going to learn how to hand-stuff,’ ” said Leidy.

    Pressroom supervisor David Creek (left), hired in 1984, chats with colleague Bobby Nick, who joined The Inquirer in 2002, as Nick gets ready to sign off. TIM TAI / Staff Photographer
    Driver Darryl Jackson (left) looks toward dispatcher George Young (center) hugging driver Dominic Delvecchio, all of whom started in 2000. TIM TAI / Staff Photographer
    Pressman Hayden Darrabie (left) and Jim Fish walk out of the press room after the last scheduled run. TIM TAI / Staff Photographer

    Leidy, who would grow up to be a mailroom supervisor, said the assembly and presentation of the papers were critical to sales: “You’re trying to put it out correctly … neatly.”

    Evie Lang, a mailer who (stop if you heard this before) was the daughter and granddaughter of mailers, derived satisfaction from her labor as she left the house on Sunday mornings. “The newspaper would fall out the door and you’d go, ‘Oh, I helped to make that.’ ”

    A discarded Daily News rests in a chair in the reel room, where paper had been loaded onto the presses that had been operating since 1992. TIM TAI / Staff Photographer
    “My whole life. I wanted to yell, ‘Stop the presses.’ But now, when I think about it, I don’t want to stop them. I wish they could keep going.”
    Pat McElwee

    The last rides

    Budd Emmett got hired in an antiquarian fashion: through a newspaper ad. That was in 1971.

    Emmett became a transportation supervisor in 1988, overseeing a truck fleet that at one time exceeded 325.

    “It’s all family,” Emmett said. It wasn’t an echo; it just sounded like one. The mood at the building in the closing days was similar to that of a pre-funeral viewing, only in this case the subject of conversation wasn’t yet deceased and had the benefit of hearing the praise.

    Emmett said he plans to retire, as does pressman Krakovitz and others.

    The furloughed SPP workers generally were pleased with what they viewed as generous severance packages. Lehman said those who wanted to keep working have found jobs.

    Lehman and McElwee are among those who plan to call it a career. McElwee is anxious to spend more time with his grandchildren, but the end is profoundly bittersweet.

    “My whole life. I wanted to yell, ‘Stop the presses.’ ” he said. “But now, when I think about it, I don’t want to stop them. I wish they could keep going.”

    In the early morning hours of March 29, newspapers litter the docks that no longer will be used for loading The Inquirer and Daily News onto delivery trucks while most of us slept. TIM TAI / Staff Photographer

    Staff Contributors

    Reporting: Anthony R. Wood

    Visuals: Tim Tai, Frank Wiese, Danese Kenon, Astrid Rodrigues, Kristen Balderas, Lauren Schneiderman, and Raishad Hardnett

    Design & Development: Dain Saint and Jessica Parks

    Editing: Emily Babay and Diane Mastrull

    Digital: Kerith Gabriel, Patricia Madej, Lauren Aguirre, and Caryn Shaffer

    Copy editing & Print: Brian Leighton and Sterling Chen

    .arcad.placeholder{width:600px;max-width:100%;height:90px;background:#333;margin:48px auto;text-align:center;font-size:14px;font-weight:bold;letter-spacing:5px;line-height:90px;text-transform:uppercase;color:#FFF;font-family:”Ringside Regular SSm”,”Verdana”,sans-serif}.arcad.placeholder::after{content:’ad placeholder’}#article-body .ad-responsive{min-height:0}.project-credits{color:#595760;margin-bottom:48px}.project-credits .block-content{padding:10px}.project-credits p{font-family:”Ringside Regular SSm”,”Verdana”,sans-serif;font-size:12px;line-height:1.8em}.project-credits .credit-content{columns:2}.project-credits h3.credit-header{font-family:”Ringside Regular SSm”,”Verdana”,sans-serif;font-size:14px;text-transform:uppercase;font-weight:700;border-bottom:1px solid #dcdcdc;padding-bottom:2px;margin-bottom:10px}.project-credits .credit-section{padding-bottom:20px;break-inside:avoid}.project-credits strong{text-transform:uppercase}.inq-p-endmark p::after{content:” “;display:inline-block;background:url(“https://media.inquirer.com/storage/inquirer/projects/assets/i-circle_navy.png”) center center no-repeat;background-size:contain;height:1.1em;width:1.1em;margin-left:5px;vertical-align:text-bottom}.hero-eyebrow{font-family:”Ringside Regular SSm”,”Verdana”,sans-serif;text-transform:uppercase;font-size:10px;font-weight:normal;padding:5px;background:#16183a;color:#fff;width:max-content;margin-bottom:5px;text-decoration:none}.splash-intro-hero__outer .inq-image{transition:none}.splash-intro-hero__outer figcaption{max-width:700px;margin:0px auto;padding-left:20px;padding-right:20px}.splash-hero-text{max-width:700px;margin:0px auto;padding-left:20px;padding-right:20px}.splash-intro-hero__inner{margin:0px auto}.splash-intro-hero__inner.headlines{text-align:center;padding:60px 20px}.splash-intro-hero__inner.text{max-width:700px;margin:0px auto;padding:60px 20px}.splash-intro-hero__inner.text.after{padding:20px 20px}.splash-intro-hero__inner h2{font-size:3em}.splash-intro-hero__inner .title-subhead{display:block;font-size:1.2em;max-width:1200px;margin:0px auto;font-family:”Ringside Regular SSm”,”Verdana”,sans-serif}.splash-intro-hero__inner .inq-story__meta{margin-bottom:24px}.split-screen-hero{color:#16183a}.split-screen-hero .hero-splash{background:#65ccff;position:relative}.split-screen-hero .hero-title-subhead{padding-top:10px;font-family:”Ringside Regular SSm”,”Verdana”,sans-serif;font-size:18px;letter-spacing:1;line-height:1.8em}.split-screen-hero .hero-content{display:grid;grid-template-columns:50% 50%;max-width:2000px;margin:0px auto}.split-screen-hero .hero-title-pane{display:flex;flex-direction:row;justify-content:flex-end;box-sizing:border-box;padding:20px}.split-screen-hero .hero-title-pane .hero-title-content{width:330px;display:flex;flex-direction:column;justify-content:flex-end}.split-screen-hero .hero-splash-pane{background:#16183a top center no-repeat;background-size:cover;height:calc(90vh – 130px);overflow:hidden;position:relative}.split-screen-hero .hero-splash-pane video,.split-screen-hero .hero-splash-pane img{height:calc(100% + 1px);object-fit:cover;position:absolute;top:50%;left:50%;transform:translate(-50%, -50%)}.split-screen-hero .hero-splash-caption{padding-top:24px}@media (max-width: 700px){.split-screen-hero .hero-content{display:flex;flex-direction:column-reverse}.split-screen-hero .hero-splash-pane{height:calc(80vh – 130px)}.split-screen-hero .hero-title-pane{justify-content:flex-start}.split-screen-hero .hero-title-pane .hero-title-content{width:100%;max-width:400px}}.split-screen-hero__inner{max-width:700px;margin:0px auto;padding:0px 20px}.photo-essay__section-break{text-align:center;text-transform:uppercase;margin-bottom:24px;margin-top:48px}.photo-essay__section-break .section-break-subtitle{font-family:”Ringside Regular SSm”,”Verdana”,sans-serif;color:#89848b;letter-spacing:.1em}.photo-essay__photo-section{display:flex;flex-wrap:wrap;align-content:baseline;align-items:baseline;justify-content:center;margin:60px auto;box-sizing:border-box}.photo-essay__photo-section figure{max-width:1200px;min-width:min( 100%, 400px );width:100%;flex:1 1 20%;margin:0px 10px;margin-bottom:20px;transition:none}@media (max-width: 800px){.photo-essay__photo-section figure{margin-left:0px;margin-right:0px}}.photo-essay__photo-section[class~=’3-up’]{flex-flow:row wrap}.photo-essay__photo-section[class~=’3-up’]::before{content:”;flex-basis:100%;order:1}.photo-essay__photo-section[class~=’3-up’] figure:nth-child(1){order:0}.photo-essay__photo-section[class~=’3-up’] figure:nth-child(2){order:2}.photo-essay__photo-section[class~=’3-up’] figure:nth-child(3){order:3}.photo-essay__photo-section .photo-essay-quote{align-self:center;font-family:”Ringside Regular SSm”,”Verdana”,sans-serif;color:#16183a}@media (min-width: 900px){.photo-essay__photo-section .photo-essay-quote:first-child{text-align:right}}.photo-essay__photo-section .photo-essay-quote .quote-text{font-family:”Ringside Condensed”,”HelveticaNeue-CondensedBold”,”Helvetica Neue”,”Helvetica”,”Arial”,sans-serif;font-size:32px;line-height:1.2em;letter-spacing:0;margin-bottom:10px}.photo-essay__container{padding:0px 20px;margin-bottom:60px}.photo-essay__container p,.photo-essay__container>figure,.photo-essay__container .project-credits{max-width:700px;margin:auto;margin-bottom:10px}.inq-card-story–open{margin-top:0px;transition:none}.splash-intro-hero__inner .inq-headline{font-size:50px !important}.inq-p–has-dropcap::first-letter{color:#16183a;background:#dcdcdc;font-family:”GT Alpina Extended”,”Times”,”Times New Roman”,serif} .inq-image { width: 100% }